Wood Stripping

Question: I’m renovating a house built in 1917 and I would like to remove the years of built up paint off the 6 panel doors and trim that was used in the house. There are 15 doors and probably a 1000 lineal feet of various finish boards. Which Machine and Media should I purchase? Approximately how much media will I need?

Response: Either the KF110DM or the KF65DM will work with the Corn Cob Grit or Walnut Shell Grit. The Walnut Shell Grit will offer a more aggressive stripping action but the surface may require some sanding depending on the surface finish you require. Corn Cob Grit will be more ‘sensitive’ to the wood surface but will not strip as quickly.

The quantity of media required will depend on how aggressive the blasting that is required. Multiple layers of durable paint will demand more media; however, both Corn Cob and Walnut Shell are re-usable. If you are blasting in a clean area you can pick up the media and re-blast it a few times – just be careful to not pick up anything that could be blasted and damage the wood surface.

Motorcyle Parts

Question: I want to clean /polish an aluminum motorcycle engine. Would walnut shell be the best media for the job? I want a clean, lightly polished look typical of stock bikes.

Response: Walnut Shell Grit will clean the surfaces relatively well but will not have an impact on the surface finish. A Medium-Fine or Fine Glass Bead will clean the metal and leave a satin-like finish on the surface.

Aluminum Oxide

Aluminum Oxide (a.ka. aluminium oxide, alumina, aloxite, corundum) is generally sourced from bauxite ore. While bauxite is the primary ore for aluminum metal, Aluminum Oxide is extracted using the Bayer Process to remove unwanted impurities.

Aluminum Oxide is a very hard, versatile blasting media that can be used in a variety of applications for removing oxidation and scale off metals to etching stone and glass surfaces. The pure (>99%) White Aluminum Oxide is used when surface non-contamination is critical like when blast cleaning medical parts.

The hardness and large grit sizes available also make Aluminum Oxide an excellent choice for non-skid flooring. Aluminum Oxide is commonly used as an abrasive for sandpaper.

I'll bet you didn't know that precious stones like rubies and sapphires are simply Aluminum Oxide (corundum) crystals contaminated with other metals like chromium, titanium and iron.

Mass Finishing Basics (Part 3)

Vibratory tumblers come in all different shapes and sizes. Bowl style vibes include both round bowl and oval-bowl shapes. Tub style systems look kind of like bathtubs. In general, vibes are produced in sizes as small as 1-2 gallons up to 150 gallons (and much larger). Both systems force the tumbling media and parts to vibrate and rotate around the vibe.

Tub style vibes force the parts (and media) to vibrate and rotate around the center axis of the tub. This creates a similar sliding and rolling action to a barrel tumbler but adds the additional vibratory energy working against the parts resulting in shorter cycle times. Since tub style vibes can be very long in length and diameter extremely large large parts can be tumbled.

Bowl vibes add circular movement around the bowl in addition to the typical tumbling and vibrating. Since the entire load is moving around the bowl, this system allows the option for a separating screen (either above or below the load) to automatically remove the parts from the media. Unlike tub style systems, bowl vibes can only process parts smaller than the bowl channel width.