DEBURRING BARREL TUMBLERS
Deburring Barrel Tumblers are the most versatile option of parts finishing systems. Reasons of application for this equipment include heavy deburring, high polishing, degating, and parts drying. If you have a heavy load and a vibratory finisher isn’t a good option, then a barrel tumbler is an ideal alternative. The barrel size options cover everything from a few ounces up to the size of a small car, and everything in between. When estimating the required barrel capacity, keep in mind the barrel should only be half full during its usage.
During the process, the load inserted into the barrel slowly rolls and cascades to achieve the desired surface finish of the product. In particular, this process provides several options that vary your outcome. First, the process may be wet or dry, meaning with or without water. Second, media isn’t necessary in this process, however if its incorporation generates your preferred outcome, it can be easily included.
Wet barrel finishing, the system containing water, is a batch system for the removal of excess material or the polishing of parts. Employing water and Finishing Compounds in the process forms radii, removes burrs, improves surface appearances, polishes, and cleans. Wet barrel tumbling is a wise choice for processing metal and plastic parts.
Dry barrel finishing is a batch system for mass polishing or removing excess material from plastic or metal parts without liquids. Similarly, dry tumblers also form radii, but also deflash, polish, and grind parts. If you need to finish delicate parts that risk damage in a wet barrel, dry tumbling is the best choice. A dry system produces a smoother and higher finish. Therefore, the final appearance looks shockingly hand-buffed with greater uniformity.
If you’re unsure what options and set-up best suits your project needs, a representative from Kramer is happy to assist you.
- Wide Variety of Load Sizes
- Wet or Dry Processing
- Accommodates Small and Large Parts
- Aggressive Tumbling
- Cascading Action for Fragile Parts
- High Polishing Capabilities
- Heavy and Light Deburring
- Slag and Heavy Burr Removal
- Cleaning and Rust Removal
- Scale Removal
- Drying Parts
- Degating and Separating Die-Castings
- Wood ‘Sanding’ and Finishing
- Large Batch Production Runs
- Heavy Loads
- Steel Media Burnishing
- Tumbling Large Parts
- R&D and Lab Testing
- Small Batch Runs
- Drying Parts
- Deburring Metal Parts
- Deflashing Plastic Parts
- Polishing Metals and Plastics
One of the most reliable methods for deburring and polishing metal parts is to employ an industrial-grade barrel tumbler. This deburring equipment is specially designed to tumble metal and plastic parts and components to the required finish. Abrasive media and finishing compounds are added to the tumbler to ensure a perfect finish even in recessed surfaces. For industrial and manufacturing applications, we have the equipment you need for your application.
Tumblers can be semi-automated or even fully automated. The action of the media on the work piece is what is doing the crucial job of making certain parts are finished as expected. Though Barrel tumbler deburring machines have been around a long time, its basic principle hasn’t changed much. You place media in the barrel, add the parts and rotate the barrel
Each of these types of barrel tumblers are appropriate for different types of parts and applications. The viability and versatility of this technology continues to be proven given the increase in tumbling applications with so many kinds of parts being manufactured in today’s world.
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K9 System – Heavy-Duty, Table-Top Model, Mini-Barrel Tumbler
The K9 system was originally created as a heavy-duty, industrial grade barrel tumbler for the jewelry industry. The hard-working system can be used for deburring, polishing, and cleaning just like the larger tumblers but on a small, portable scale.
TT Series – Heavy-Duty, Floor Model, Tilting Barrel Tumbler
The TT Series is a specialty line of open-ended, octagonal, oblique barrel tumblers. This heavy duty system allows for quick loading and unloading and can be used wet or dry. The barrel can be fixed in any position to change the tumbling motion and aggressiveness. This unique design is ideal when more control is needed in the tumbling process.
K Series – Heavy-Duty, Floor Model, Barrel Tumbler
The K Series is designed for heavy-duty use and large loads and parts. Multiple capacity systems allow for a wide variety of applications. A workhorse system engineered to last for decades and provide consistent and continuous performance.
MT Series – Industrial Grade, Roller Barrel, Table-Top Model, Mini-Barr
The MT Series is ideal for hobbyist, small shops, and R&D facilities. The ability to use multiple barrel sizes on the same roller base provides ease-of-use and versatility for a wide variety of applications. The water-tight barrels can used either wet or dry and for polishing or deburring processes.
K14 Series – Heavy-Duty, Bench-Top Model, Barrel Tumbler
The K14 Series is our most popular Barrel Tumbler. The K14 Series is engineered to be a heavy-duty but compact, bench model barrel tumbler. Multiple barrel sizes allow for a wide variety of applications from heavy deburring to ultra-high polishing. These systems provide the versatility of a small piece of equipment with the durability of large Barrel Tumblers.